Larger feed inlet design makes feeding more convenient and work efficiency higher Widened discharge port design, design with baffles on both sides to avoid feed spilling, widened and enlarged discharge port, discharge faster and smoother.
Professional Chicken Feed Pellet Machine Manufacturer, ISO9001 Certificated
- Higher capacity and less wear parts costs
- Wide range of application suitability
- Stable running performance and easy operation
Chicken Feed Pellet Machine - The Beginner's Guide
With the increasing cost of chicken feeds, the use of a chicken feed pellet machine is getting popular every day. Nobody wants to nurture chickens only to make minute profits in the long run. Besides, purchasing the machine to make chicken feed allows more control over the exact proportions of vitamins and minerals they need. Rather than spending much on chicken feeds, get a small chicken feed pellet machine if you’re just starting. Obtain the raw feed materials in bulk quantities and maximize farm profits today.
Do you have questions about the pellet machine for chicken feed? You’re in the right place. Read this guide to learn more.
What is a chicken feed pellet machine?
A chicken feed pellet machine is the equipment used to manufacture chicken feeds in exact nutritional proportion to ensure they meet market demands.
What is the chicken feed pellet machine used for?
After 5–6 weeks, it is expected that the chicken broilers/layers are matured enough for sale. That entails consistent feeding with the correct chicken diet. However, these standard feeds can be sometimes expensive. That’s where a chicken pellet machine becomes useful.
It’s a more economical feed production method without compromising the standard. There are different chicken feed pellet machine manufacturers. We also have different chicken pellet machines. Therefore, you must know how they work to determine the best for your farm business.
How does a chicken feed pellet machine work?
Firstly, understand that we have two basic types of chicken pellet machines. The flat die ones and the ring die pellet machine. The difference lies in how their mechanical parts are arranged. However, they operate in similar ways.
Generally, the operating principle of the machine to make chicken feed is divided into crushing, mixing, and drying.
Crushing: the pellet machine for chicken feed can only mix powdered-like materials. Therefore, the raw materials like your soybean meal, sorghum, corn, bone meal, and fish meal must be crushed into powder before their introduction to the chicken feed pellet machine.
Mixing: the feed mill stirs the introduced powdered material and compresses it to form mashes. The added proportions should correlate with the diet you aim to achieve.
Drying: although the feed mash is good enough to feed your chickens, especially the baby chicks, it’s possible to continue. Further processing actions will involve drying them for proper storage and sale. Dried pellets should be cut into specific sizes, depending on market demands.
How much does a chicken feed pellet machine cost?
While there is no general price of chicken feed pellet machine for sale, knowing the price range gives an estimate of what your budget should be. For a small chicken feed pellet machine, the average cost can be as low as $300-$400. But such a feed mill would obviously be small with a low output.
Therefore, standard pellet machines for chicken feed production are more expensive. You can prepare a budget of $2000 – $7000. That should serve your basic production needs, except you want to venture into full large-scale chicken feed sales. The machinery for that could be as costly as several thousand dollars. But of course, they provide more value and production capacity.
How to choose the best chicken feed pellet machine for pellet production?
Although you can choose any type of pellet machine for chicken feed, the following are essential consideration factors. They help you make the right decision on the chicken feed machine to buy.
Raw materials
Effective production requires that you use a pellet machine that can manage the type of raw materials that are common in your feed formulations. For example, grass raw materials are more suitable with the ring die machine. It meets basic compression requirements.
Amount of powder in feed
While the ring die pellet machine for chicken feed is suggested for the grass-like feed materials, we can also use the flat die machine. It’s great for those raw materials with much-powdered concentration. However, the flat die is not suitable for large-scale production because of the tendency of the powder to block the flow channel. Instead, we use the ring die when processing a large number of chicken pellets.
Scale of production
One of the important things to decide before buying a chicken feed pellet machine for sale is your proposed production capacity. Are you producing for your chickens alone? Or are you aiming at meeting market demand levels? Some chicken feed pellet manufacturer understands this factor. That’s why there is a production capacity value stated somewhere in the manual. However, the ring die chicken pellet machine is the recommended one for large-scale manufacturing.
Animal type
The type of livestock farming you practice will determine the type of chicken feed pellet machine you need. For example, a thinner die is suitable for producing feeds for cattle and sheep. That’s not the case for chicken feed. The ring/flat die chicken pellet machine must have a thicker die because of the nature of the chicken diet. It should be one that perfectly mashes it into what the chickens can consume.
Power
Every chicken feed pellet machine for sale has a power rating indicated on the nameplate or manual. It serves as a measure of the production capacity and tells the suitability for large-scale or small-scale production. Whether you need a small chicken feed pellet machine or one that can function throughout the day, always remember to verify the power ratings before purchase.
How to buy an affordable chicken feed pellet machine?
Besides the buying considerations we just evaluated, you will agree that the cost of the chicken pellet machine is also essential. That does not mean you should compromise quality for the purchasing cost. Rather, search for a chicken feed pellet machine for sale that offers the best functions at a reasonable price.
The first thing we recommend you consider is the maintenance cost. The cost of the pellet machine for chicken feed must also cover the long-run cost of having to service and repair. Hence, an affordable chicken feed pellet machine is not only budget-friendly but also offers an estimated low maintenance cost.
Another important factor is the proposed production scale. Yes, we already mentioned it before, but getting a big pellet machine for personal feed production might be an economically poor decision in the long run. You can always check the TCPEL page for cost quotations, depending on your specific chicken farm needs.
How to use a chicken feed pellet machine for beginners?
The first step is to go through the chicken feed pellet machine manufacturer guide for basic safety tips. Have you done that? Check out our step-by-step procedures to start making your chicken feed.
1. Collect and sort the raw materials
The raw materials for producing chicken feed pellets include corn, bone meal, fish meal, sorghum, etc. Gather them depending on the specific diet you aim to achieve. Also, remember to sort out unwanted items like metals or plastics.
2. Prepare the premix
The premix is the mixture of all raw feed materials for chicken pellet production. They must be in exact proportions according to the recommended diet plan.
For instance, chicks below 8 weeks require a starter feed with much protein and very low calcium. High calcium is unhealthy for such baby chicks until they are mature enough to lay eggs.
Note: the premixed materials can be prepared and stored ahead of the production day.
3. Crush the raw grains
The cattle feed pellet machine is designed to accept only powdered materials. Use a feed grinder for crushing large quantities of grains. Also, get rid of excess moisture in the crushed feed.
4. Pour the powdered materials into the chicken pellet machine
Before introducing the mixed materials into the machine, understand that some materials like rice husk do not properly compress when added alone. Secondary binders like sawdust are added to increase their adhesive properties for better pellets formation.
5. Cut pellets uniformly
Cutting the produced pellets to uniform sizes is particularly useful if you plan to sell them. The cutting is done through the machine’s slicer/cutter.
6. Store in a cool, dry place
The produced chicken pellets can be very hot immediately after they are formed. So, allow them to cool and lose excess moisture before packaging it for storage or later sales.
7. Clean up the machine after every use
It is wrong to abandon the machine and turn it off till the next production line. The correct procedure is wiping/blowing off accumulated particles in the machine, and properly lubricating them ahead of the next use.
How to maintain a chicken feed pellet machine?
No matter how rugged a chicken feed pellet machine might be, poor maintenance practices will see it lose its functionality quickly. That’s why we outlined the following maintenance tips to keep your chicken pellet machine always in top working condition.
Don’t abandon, clean after use
Like the saying, “as you lay your bed, so you lie on it”. Leaving residual materials in the pellet die until the next production line means they remain there and probably cause rusting of machine parts later. Rather, the machine to make chicken feed should be wiped regularly after every use.
Use expected power ratings
There is a specified power rating in the manual by every chicken feed pellet machine manufacturer. Connecting to lower power sources affects the output and machine’s performance. Also, excess power will cause energy waste and is dangerous to the useful life of the pellet mill.
Lubricate after extensive use
Heat-resistant lubricants are the recommended type for oiling the moving parts of the pellet machine for chicken feed. Check the pellet machine manufacturer’s manual for instructions on lubrication. However, we suggest oiling the machine after 6-7 hours of prolonged use. Regular checks for oil leakages should be done too.
Check for worn-out parts
The cutter, press roller, mixing blade, and die are some of the chicken feed pellet machine parts that can wear out. The bolts and screws can also get loose and might lead to factory accidents or damage to machine parts. Therefore, strict periodic maintenance and routine checks should be observed.
Fill the gear oil
Always ensure the GL-5 is filled with sufficient heavy-duty oil before every use.
TCPEL Chicken Feed Pellet Machine Introduction
Whether you manage a small-scale or large-scale livestock farm, the TCPEL feed pellet machine is what you need. As an experienced pellet feed machine manufacturer with over 20 years of establishment, we offer budget-friendly prices for all our biomass products. You can contact our support team for custom quotes.
Our before and after purchase support options are also awesome. There is 24/7 email and phone help with an optional onsite consultation. Besides, we produce other biomass machines like rotary dryers, drum chippers, hammer mills, etc. That explains why we are the perfect solution to your livestock feed challenges.
Are you interested in buying our chicken feed pellet machine, or any of our other products? Get in touch today. Also check the features of the TCPEL pellet machine.
- Easy for beginners: this chicken pellet machine is easy to operate with little or zero expertise. It requires just one personnel for its operation, thereby reducing labour costs. Our beginners’ guide on how to use a machine to make chicken feed contains all you need.
- Simple maintenance: as we said under the affordability of pellet machines, these TCPEL product parts are easy to maintain. Proper lubrication, wiping off accumulated dust, and regular servicing are enough to keep the chicken pellet machine in great shape.
- Minimal noise: another interesting detail about the TCPEL series is their low noise operating conditions. The motor is 100% copper with a heat sink and silent bearing that reduces noise to the barest minimum provided all parts are well-lubricated and maintained.
- Multi-aperture design: it means you can use the same machine to make chicken feed, and another livestock feed too. Just switch between the available apertures when preparing feed pellets for another livestock.
- Stable transmission system: the upgraded belt drive and transmission of the TCPEL pellet machine is another feature that makes it stand out. Using a similar rear axle differential assembly to that of an automobile, you can expect excellent performance and effective production cycles. Besides, the coupling is made of quality steel that minimizes transmission ratio loss.
- Versatility: this is one feature many buyers have testified about. The TCPEL machine allows both high-density and low-density material feeds. It also accepts powdered grains with moisture levels around 12- 20%.
- Multi-power ratings: the TCPEL feed pellet machine models come in different models with varying power ratings. Starting from 4HP to about 70HP, there are options to choose from. The different models are also powered differently. Depending on your choice, you can purchase the gasoline, diesel, or electrically-powered motor type.
- Durable parts: affordability also involves durability. The machine to make chicken feed can be expensive and is best appreciated when it lasts long. The TCPEL chicken feed pellet machine manufacturer has made its grinding disc and pressure-roller with quality chromium – manganese steel. It is highly heat-resistant and resists wear too. The electric coupling parts are also made of stainless steel that does not easily corrode.
Chicken Feed Pellet Machine Parameters
| Model | Capacity | Roller Type | Power | Voltage(V) | Weight | Dimension(mm) |
|---|---|---|---|---|---|---|
| TCF120 | 80-100kgs/h | Flat two rollers | 2.2kw | 220V | 60kgs | 680*420*530 |
| TCF150 | 150-200kgs/h | Inclined two rollers | 7.5kw | 380V | 80kgs | 720*450*650 |
| TCF200 | 300-400kgs/h | Inclined two rollers | 11kw | 380V | 160kgs | 920*500*780 |
| TCF250 | 600-800kgs/h | Inclined two rollers | 15kw | 380V | 220kgs | 1310*540*930 |
| TCF300 | 800-1000kgs/h | Inclined two rollers | 22kw | 380V | 350kgs | 1460*590*1100 |
| TCF350 | 1000-1200kgs/h | Inclined two rollers | 30kw | 380V | 520kgs | 1860*700*1280 |
| TCF400 | 1400-2000kgs/h | Inclined two rollers | 37kw | 380V | 600kgs | 2060*760*1370 |
| TCF450 | 2000-2500kgs/h | Inclined two rollers | 45kw | 380V | 720kgs | 2180*790*1400 |
| TCF550 | 2500-3500kgs/h | Inclined three rollers | 75kw | 380V | 950kgs | 2800*1000*1600 |
| TCF650 | 3000-4000kgs/h | Inclined three rollers | 90kw | 380V | 1100kgs | 2950*1200*1800 |
TCPEL Chicken Feed Pellet Machine Advantages
The pressure roller and grinding disc are made of chromium-manganese steel, which is more durable after high-temperature quenching treatment. The newly upgraded grinding cavity is 10-20 times the wear resistance of ordinary materials.
Easy to refuel, simple to use, GL-5 heavy-duty gear oil must be filled before use.
Electric coupling, direct docking, simple operation, and convenient installation. The coupling is stable and durable, made of stainless steel, after high-temperature quenching treatment, more durable than ordinary materials. The newly upgraded coupling drive, compared with the old belt drive, has less transmission ratio loss and is more durable and wear-resistant
100% copper wire motor, long service life, large horsepower, saving power. All copper coil, heat sink, long service life, silent bearing, stable operation, and low noise. Power off at high temperature to avoid malfunction caused by high temperature
It adopts the automobile rear axle differential assembly design, which has a good gear combination, reduces the load on the main engine, and has good stability.
Adopt nylon sliding casters, wear-resistant and durable